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&raquo;","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews",12,1447,{"data":144},{"id":145,"title":146,"slug":147,"excerpt":148,"content":149,"imageUrl":150,"socialImageUrl":151,"publishedAt":152,"author":37,"category":12,"likes":153,"summary":154,"captionLinkedin":155,"captionTwitter":156,"captionInstagram":157,"seo":158,"prevPost":160,"nextPost":164},743,"acp systems’ Innovative quattroClean Technology for Cleaning","acp-systems-innovative-quattroclean-technology-for-cleaning","Discover acp systems' quattroClean technology, an innovative dry cleaning solution that uses recycled CO2 for fully automated industrial production.","\u003Cp>\u003Cimg style=\"float: left\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FDecember2023\u002Facp_Powerstrahl_25.jpg\" alt=\"\" width=\"287\" height=\"406\" \u002F>acp systems AG, a leader in advanced clean production, has developed the new powersnow quattroClean technology, for inline dry component cleaning applications. In this innovative process, recycled liquid carbon dioxide is compressed into cleaning granules by a unit integrated into the system. These are then accelerated by compressed air, fed through a nozzle designed especially for the respective purpose, and blasted onto the surface to be cleaned. Thanks to the elimination of the customary external pellet production and logistical effort associated with conventional dry ice cleaning, a fully-automated and uninterrupted cleaning or deburring process can be realized.&nbsp;\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left\">In industrial parts cleaning, the goal of optimizing energy and resource efficiency is leading to the increased use of dry processes to reliably remove contamination. At the same time, more and more companies are demanding automated cleaning processes that can be integrated into their production lines. The innovative powersnow from acp systems AG fulfills both requirements. The new cleaning process efficiently removes stubborn particulate and filmic contamination from virtually all materials and material combinations found in industry. Using cleaning granules made from recycled liquid carbon dioxide, the process can be implemented to clean entire surfaces or selected areas in a reproducible manner. Applications range from surface finishing in the so-called &lsquo;body-in-white&rsquo; stage and the removal of welding beads, to the fine deburring of medical instruments and high-quality watch components.&nbsp;\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Fully-automated processes through integrated cleaning granule production \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>The medium is fed to the quattroClean powersnow system from cylinders or tanks and therefore has an unlimited shelf life. A purpose-built unit integrated in the system compresses the liquid CO2 into fine cleaning granules. This constitutes a decisive difference from conventional dry ice cleaning, where pellets or dry ice blocks are produced externally and fed to the cleaning system. The system&rsquo;s continuous, automated media supply of the powersnow is an essential prerequisite when it comes to fully-automated, inline cleaning processes.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Fast, effective and reliable process thanks to four\u003C\u002Fstrong> \u003Cstrong>mechanisms of action \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>The macro particles generated by the compressor unit are accelerated by compressed air and blasted via a nozzle onto the surface to be cleaned in a targeted manner. The jet of compressed air containing the granules has a temperature of around minus 78&deg;C. On impacting the surface, four effects occur. The thermal effect leads to sudden local cooling, and the different expansion coefficients between the substrate and the contaminants cause cracks to form in the latter. The mechanical effect due to the momentum transfer detaches the impurities.\u003C\u002Fp>\r\n\u003Cp>When the snow granules impact on the surface, they undergo a transition from the solid to the gaseous phase, with an abrupt increase in volume of around 600 times. This so-called sublimation effect creates micro-pressure waves that also detach contaminants. In addition, during the transition phase, a solvent effect removes filmic\u002Forganic contamination. The strength of these effects and, thus, the intensity of the cleaning jet can be adapted to different cleaning applications or workpieces by varying the volume flow of carbon dioxide, the compressed air pressure, and the type of nozzle.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>From surface finishing in the body-in-white stage to fine deburring \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>This process flexibility makes the new quattroClean powersnow technology extremely versatile. For example, the surfaces of car body parts can be selectively cleaned and activated automatically prior to bonding. This is also the case when different materials, such as metal &amp; plastic, metal &amp; wood, or different plastics, are to be permanently bonded together. The robustness of the process as well as a large working window thus offer advantages over other dry cleaning methods such as atmospheric plasma and laser.\u003C\u002Fp>\r\n\u003Cp>If adhesive residues need to be removed after bonding, the new process also rapidly achieves the required cleanliness. Other typical uses include the preparation of surfaces for bonding or welding and the removal of welding beads. Lines can also be utilized for these tasks, with robots carrying out the respective pre- and post-processing steps. In the automotive industry and electromobility, other areas of application include cleaning tasks during the manufacture of fuel cells and batteries, including solid-state batteries. The process is also used to automate the regular cleaning of DLC coating tools, thus increasing throughput.&nbsp;\u003C\u002Fp>\r\n\u003Cp>The mechanical force of the granules and the local embrittlement caused by the intense cooling effect enables burrs to be efficiently removed inline from metal components such as high-quality watch components and medical instruments. Likewise, burrs can be removed from injection-molded or machined plastic components, including those made of polyphenylene sulfide (PPS) and polyetheretherketone (PEEK), as well as fiber-reinforced plastics.&nbsp;&nbsp;\u003C\u002Fp>\r\n\u003Cp>&nbsp;\u003Cstrong>Task-specific, cost-effective solution \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>Tests in acp's technical center determine the general suitability of the powersnow cleaning technology for the task at hand and define the necessary process parameters. The key factors influencing these parameters are the cleanliness and\u002For deburring requirements as well as the cycle time specifications. Based on these, acp systems develops appropriate system concepts for implementation as stand-alone solutions, for integration into the specific production process, or for integration into interlinked manufacturing environments. Since all process parameters are recorded and documented, full traceability is guaranteed.\u003C\u002Fp>\r\n\r\n\u003Cp>For more information: \u003Cstrong >www.acp-systems.com\u003C\u002Fstrong> \u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FDecember2023\u002Fd31sA26aq4aGcgtxEfbR.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FDecember2023\u002Fd31sA26aq4aGcgtxEfbR.jpg","2023-12-02T05:27:42+05:30",0,"The quattroClean technology utilizes recycled liquid carbon dioxide compressed into fine cleaning granules for dry, efficient industrial part cleaning.\nThe system integrates directly into production lines, eliminating the logistical burdens associated with external pellet production for conventional dry ice cleaning.\nFour distinct physical effects—thermal, mechanical, sublimation, and solvent—ensure high-precision cleaning and deburring for diverse industrial materials.","In the quest for greater energy and resource efficiency, industrial manufacturers are increasingly turning to automated, dry cleaning solutions. acp systems AG has introduced its innovative quattroClean technology, a game-changer for inline component cleaning. By integrating the production of CO2 cleaning granules directly into the system, manufacturers can now achieve an uninterrupted, fully-automated cleaning process. From the fine deburring of medical instruments to preparing automotive body-in-white surfaces, this technology offers a versatile and highly reproducible method to remove stubborn particulate and filmic contamination. As production lines become more complex, the ability to selectively clean and activate surfaces prior to bonding is essential. Is your facility ready to transition to this level of cleaning precision? #ManufacturingInnovation #IndustrialCleaning #AdvancedManufacturing","Revolutionizing industrial cleaning: acp systems' quattroClean technology uses recycled CO2 to deliver automated, inline, and eco-friendly surface preparation for complex production lines. #SmartManufacturing #IndustrialTech","Is your production line ready for the future of cleaning? 🚀 acp systems AG has launched their quattroClean technology, and it’s a total game-changer for industrial manufacturing! By compressing recycled liquid CO2 directly into cleaning granules, this system allows for fully-automated, inline cleaning of almost any material. From automotive body parts to delicate medical instruments, the process is fast, effective, and incredibly versatile. Say goodbye to manual cleaning hassles and hello to precision-engineered production. Efficiency just got a major upgrade! 🧼✨ #Manufacturing #EngineeringLife #IndustrialCleaning #TechInnovation #SustainableTech #ProductionLine #SmartFactory",{"title":146,"description":148,"keywords":159},"industrial cleaning, quattroclean technology, acp systems, dry ice cleaning, automated production, surface preparation, inline cleaning, sustainable manufacturing, particulate removal, filmic contamination",{"title":161,"slug":162,"imageUrl":163},"Teledyne e2v Sets New Standards with Emerald Gen2 CMOS Image Sensor Family","teledyne-e2v-sets-new-standards-with-emerald-gen2-cmos-image-sensor-family","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FDecember2023\u002FQaNPPrB9ulydEBLqy4Pd.png",{"title":165,"slug":166,"imageUrl":167},"CNC External Cylindrical Grinders - PLUTO 18 for Grinding Excellence","cnc-external-cylindrical-grinders-pluto-18-for-grinding-excellence","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FDecember2023\u002FNzLyq9fpScuwr39oPfPq.jpg",{"data":169,"links":174,"meta":178},[170],{"title":171,"youtubeUrl":172,"createdAt":173},"How Sinar Sheetmetal Solutions Pvt. 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