DNV, an independent expert in risk management and assurance, and Siemens Energy, one of the world’s leading energy technology companies, are about to take additive manufacturing (AM), also known as 3D-printing, into the next stage of maturity.

Siemens Energy’s experts in Finspång, Sweden, have developed the first generation of the AM Cockpit platform, which provides automated, reliable quality control of the 3D metal printing process. In turn, DNV has developed the Independent Quality Monitor (IQM) platform, a customer portal that continuously quality-assures digital solutions. By combining these two solutions, DNV can launch a commercial solution for the AM manufacturing industry, ensuring that 3D-printed parts can easily be compared to a so-called approved master print. The combination also makes automated and remote process certification possible.

The AM Cockpit collects sensor data streams and powder bed images from the manufacturing process in powder bed fusion 3D-printers. The AM Cockpit then generates a digital summary of each printed part, highlighting problematic areas of the print. In parallel, the IQM has been developed as part of the EU-project InterQ, aiming at zero-defect manufacturing. The solution monitors data quality continuously through newly developed algorithms and compliance logic. “Succeeding in AM industrialization relies on a successful digital transition. The combination of the AM Cockpit and the IQM is a significant step forward for additive manufacturing,” says Klas Bendrik, Chief Digital and Development Officer, DNV.

By industrializing the combined solution, DNV aims to become the global energy sector’s preferred choice for digital risk management. Stian Gurrik, Senior Engineer and AM Specialist, DNV, has been central in working with the company’s recommended practices on additive manufacturing. He sees several benefits to the collaboration between DNV and Siemens Energy. “The benefits of 3D-printing, when used properly, can include reduced material waste, quicker production, cost savings, and the ability to produce complex and customized parts,” says Gurrik.

Siemens Energy is leading the way in the energy transition, covering the entire spectrum of energy solutions and supporting its customers’ ambitious decarbonization targets. As a pioneer in AM, it has been a global front-runner in designing and 3D-printing key gas turbine components that enable power plant owners to increase their plant’s efficiency and significantly reduce carbon emissions today.

For more information: www.dnv.com