[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"article-igus-unveils-heat-recovery-concept-to-reduce-gas-consumption":3,"$fjnKX72BiLw-CiZZ5MQCs0a0C_bANyAZUVd6PqPzBgJg":30,"$f-j9YGNBwRSSL7SH4JzUpRZrBt_Eb-enBkRymgC2HvJg":167,"$fR4DoeVRVekscO3pYCsJIt6KjRPIynjtNlytHFj6IDMg":208,"$fx0Dz-WUAXgaGJDFKp5JoFihuourpw4oC0uNO6EDK9Y8":214,"$flyRSpjhyVE29pqjd-DzWtoRwNGPXrTq6WJDGSvhczcc":246},{"data":4},{"id":5,"title":6,"slug":7,"excerpt":8,"content":9,"imageUrl":10,"socialImageUrl":11,"publishedAt":12,"author":13,"category":14,"likes":15,"summary":16,"captionLinkedin":17,"captionTwitter":18,"captionInstagram":19,"seo":20,"prevPost":22,"nextPost":26},440,"igus Unveils Heat Recovery Concept to Reduce Gas Consumption","igus-unveils-heat-recovery-concept-to-reduce-gas-consumption","Discover how igus is revolutionizing industrial heating by repurposing waste heat from injection molding to eliminate gas dependency.","\u003Cp>\u003Cimg style=\"float: left\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2023\u002FEN_MHRS_prozess_PK_v2_GH.jpg\" alt=\"\" width=\"302\" height=\"221\" \u002F>igus GmbH, which develops and produces motion plastics, is now using a simple technology for heat recovery through its team of engineers. It heats industrial factories with the waste coolant water from machines, saving on gas costs and CO2 emissions. The company is making the technology available online, with all the details available to other industrial companies. If all injection molders worldwide were to use this technology, over 1 million tons of CO2 and over 548 million cubic meters of gas could be saved.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left\">Gas prices are rising. Climate change is progressing, and it is time to act. igus is already on the way to the goal of climate-neutral production by 2025. Three engineers have set to work to make the use of fossil fuels superfluous during the production period. To do this, they first experimented with heat exchangers from a car and fans from a computer. The experiments got bigger, and more and more square meters could be heated. After six months, the new concept called ‘Machine Heat Recovery System’ (MHRS for short) succeeded in heating one of the large factory halls at the head office in Cologne-Lind with waste heat from the injection molding machines. Depending on the heating requirement, the MHRS directs the hot water flow from the cooling circuit directly to the fan heaters and at the same time ensures that the machines do not overheat. As heat is extracted from the hot water as it passes through the fan heater, the cooling demand of the cooling tower decreases. This offers the advantage that the previous gas heating is omitted and less electrical energy is used for cooling. The fluctuating cooling circuit temperatures can be variably adjusted by the system. The MHRS does not take the detour via an expensive heat pump, and a heat exchanger is not necessary either, as this would lead to temperature losses. An additional feed of waste heat from air compressors is also not required. igus is already gradually reducing compressed air energy to reduce energy costs. “With this in-house heating system, we can reduce gas consumption to zero in the future. In addition, we need less electrical energy for cooling,” says Frank Blase, CEO, igus. “We not only save costs, but also reduce CO2 emissions, protecting the environment.”\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>How the new gas-saving heating system works \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>The hydraulic motors of the injection molding machines heat up during operation. Just like a car, they need cooling to protect them from overheating. Cooling towers are used here, which provide cold water and conduct it to the machines via a pipe system. The heated water returns to the cooling tower. When it is re-cooled, the heat escapes into the atmosphere and is lost as energy. With the MHRS, some of the heat from the cooling circuit is captured via a flow control and sent directly to the heaters, which are located next to the old gas heater fans. To prevent these heaters from clogging immediately, strainers filter out suspended particles that are in the water. The warm water enters the new fan heater and causes the old fan heater to stop working. A fan on the heater finally distributes the heated air in the hall. Only then does the water flow back to the cooling tower, and the cycle begins again. As no heat exchangers are used, the system can also be operated in the low-temperature range.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>A concept for the industry \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>“We are so convinced of our concept that we plan to rely entirely on machine heat for heating the factory and office areas in the future,” says Dennis Berninger, Factory Manager, igus and the driving force behind this project. The next plan is to equip the 7,209 sq mts logistics center with nine fan heaters. Here alone, around 31.5 tons of CO2 can be saved every year. This is an important step for igus to get closer to the completely CO2-neutral goal for buildings and production by 2025. Spurred on by the success, the company decided to make the technology available to other industrial companies as well. A calculation made by igus says: more than one million tons of CO2 and more than 548 million cubic meters of gas could be saved if all injection molders worldwide were to use this technology. This corresponds to the annual gas consumption of 238,434 German four-person households. “We see great potential for the MHRS in the industry, which is why we want to make the concept available to other companies free of charge. During our research, we found no published instructions ourselves,” says Berninger. “With our website, we are already providing information on how MHRS and the developed control device work.”\u003C\u002Fp>\r\n\r\n\u003Cp>For more information: \u003Cstrong >www.igus.in\u003C\u002Fstrong>\u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2023\u002FpjNvYhrruSop31VIEvVT.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FMay2023\u002FpjNvYhrruSop31VIEvVT.jpg","2023-05-28T06:06:17+05:30","MWM Desk","News",0,"igus engineers developed a machine heat recovery system that utilizes waste coolant water to heat factory spaces.\nThe technology bypasses expensive heat pumps to significantly reduce gas consumption and overall carbon emissions.\nBy making the blueprints available online, igus aims to help global manufacturers reach climate-neutral production goals.","Sustainability in manufacturing just hit a new milestone. igus has unveiled a breakthrough 'Machine Heat Recovery System' that repurposes waste heat from injection molding machines to warm their facility halls, effectively slashing gas consumption. By optimizing existing cooling circuits rather than installing costly heat pumps, they have created a scalable, low-cost model for industrial energy efficiency. Even more impressive? They are open-sourcing the design to help the entire sector reduce its carbon footprint. As we look toward 2025 climate-neutral targets, this is a prime example of how engineering ingenuity can drive both profitability and environmental stewardship. How is your organization tackling energy waste in your facilities? #Sustainability #ManufacturingInnovation #GreenTech","From cooling machines to heating factories: igus is open-sourcing a genius heat recovery system to help manufacturers cut gas costs and reach net-zero goals. Engineering for a cleaner future! #SustainableManufacturing #EnergyEfficiency","Who knew industrial cooling could be this hot? 🌡️ igus has officially cracked the code on sustainable factory heating by repurposing waste heat from their injection molding machines! Instead of wasting energy, they are using it to warm their entire facility, cutting gas reliance to zero. 📉 The best part? They’re sharing the blueprints with the world to help other companies go green. It’s a huge win for the industry and the planet! 🌍💡 Have you seen a cooler example of circular engineering lately? Let us know in the comments! 👇 #CircularEconomy #GreenTech #Manufacturing #SustainableBusiness #EngineeringMarvel #ClimateAction #Innovation",{"title":6,"description":8,"keywords":21},"heat recovery, industrial energy efficiency, carbon neutral manufacturing, sustainable engineering, igus, waste heat reuse, green manufacturing, energy cost reduction, injection molding, factory sustainability",{"title":23,"slug":24,"imageUrl":25},"Cummins India Reports Record Revenue for Second Financial Year","cummins-india-reports-record-revenue-for-second-financial-year","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2023\u002FykuZZj0oxaxAGZoJHUfs.jpg",{"title":27,"slug":28,"imageUrl":29},"Kirloskar Industries Reports Strong FY 2023 Performance","kirloskar-industries-reports-strong-fy-2023-performance","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2023\u002FIUVT56iTUQoITeQFCOwT.jpg",{"data":31,"links":104,"meta":109},[32,38,44,50,56,62,68,74,80,86,92,98],{"title":33,"slug":34,"excerpt":35,"imageUrl":36,"publishedAt":37,"author":13,"category":14},"Comau Signs Deal to Acquire Invent Smart Intralogistics Solutions   ","comau-signs-deal-to-acquire-invent-smart-intralogistics-solutions","Comau strengthens its global intralogistics presence by acquiring Brazil-based Invent, integrating AI-driven software with its automation ecosystem.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcomau-signs-deal-to-acquire-invent-smart-intralogistics-solutions-OS122O.jpeg","2026-05-28T02:18:04+05:30",{"title":39,"slug":40,"excerpt":41,"imageUrl":42,"publishedAt":43,"author":13,"category":14},"IPCO Celebrates Sandvik Process Systems Heritage at 125","ipco-celebrates-sandvik-process-systems-heritage-at-125","Join IPCO in celebrating 125 years of engineering excellence. Discover how a legacy of steel belt innovation continues to shape global industrial processes.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fipco-celebrates-sandvik-process-systems-heritage-at-125-oMgMoA.jpg","2026-05-26T21:31:26+05:30",{"title":45,"slug":46,"excerpt":47,"imageUrl":48,"publishedAt":49,"author":13,"category":14},"Centric Software Enables Groupe GODET to Structure and Scale Complex Technical Product Data","centric-software-enables-groupe-godet-to-structure-and-scale-complex-technical-product-data","Discover how Groupe GODET scales its complex technical catalog with Centric Software’s PXM solution to drive digital transformation and growth.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcentric-software-enables-groupe-godet-to-structure-and-scale-complex-technical-product-data-2cP5Cb.jpeg","2026-05-26T20:59:42+05:30",{"title":51,"slug":52,"excerpt":53,"imageUrl":54,"publishedAt":55,"author":13,"category":14},"SUBCON Thailand 2026 Hits US$ 705 Million in Parts Trade","subcon-thailand-2026-hits-us-705-million-in-parts-trade","Discover how SUBCON Thailand 2026 drove $705M in industrial trade, connecting global manufacturers with top Thai suppliers in key sectors.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fsubcon-thailand-2026-hits-us-705-million-in-parts-trade-s4mwHD.jpg","2026-05-26T01:52:55+05:30",{"title":57,"slug":58,"excerpt":59,"imageUrl":60,"publishedAt":61,"author":13,"category":14},"ANSCER Robotics Secures US $5.4 M Led by IAN Alpha Fund","anscer-robotics-secures-us-54-m-led-by-ian-alpha-fund","ANSCER Robotics raises $5.4M to scale its AI-native warehouse automation platforms globally. See how they are redefining supply chains.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fanscer-robotics-secures-us-54-m-led-by-ian-alpha-fund-iIkfI8.jpg","2026-05-26T01:28:52+05:30",{"title":63,"slug":64,"excerpt":65,"imageUrl":66,"publishedAt":67,"author":13,"category":14},"Belrise Industries Delivers Strong FY26 Earnings and Strategic OEM Wins","belrise-industries-delivers-strong-fy26-earnings-and-strategic-oem-wins","Belrise Industries reports strong FY26 results with a 41% jump in net profit and major global acquisitions in the aerospace manufacturing sector.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fbelrise-industries-delivers-strong-fy26-earnings-and-strategic-oem-wins-iXDbRw.jpg","2026-05-25T18:53:18+05:30",{"title":69,"slug":70,"excerpt":71,"imageUrl":72,"publishedAt":73,"author":13,"category":14},"Covestro, EMPTECH Partner on High-Security ID Solutions ","covestro-emptech-partner-on-high-security-id-solutions","Covestro and EMPTECH join forces to develop high-security ID document solutions, combining advanced material science with personalization technology.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcovestro-emptech-partner-on-high-security-id-solutions.jpg","2026-05-25T00:53:14+05:30",{"title":75,"slug":76,"excerpt":77,"imageUrl":78,"publishedAt":79,"author":13,"category":14},"Castrol India Appoints Anoop Jindal as Vice-President B2B Sales","castrol-india-appoints-anoop-jindal-as-vice-president-b2b-sales","Castrol India elevates Anoop Jindal to Vice President of B2B Sales for OEM & South Asia, effective June 2026. Discover his impact.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcastrol-india-appoints-anoop-jindal-as-vice-president-b2b-sales.jpg","2026-05-24T21:06:54+05:30",{"title":81,"slug":82,"excerpt":83,"imageUrl":84,"publishedAt":85,"author":13,"category":14},"Exel Composites, De Angeli Prodotti Advance European Grid Modernization   ","exel-composites-de-angeli-prodotti-advance-european-grid-modernization","Discover how Exel Composites and De Angeli Prodotti are upgrading aging European power grids using innovative carbon fiber tech to double transmission capacity.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fexel-composites-de-angeli-prodotti-advance-european-grid-modernization.jpg","2026-05-24T18:05:23+05:30",{"title":87,"slug":88,"excerpt":89,"imageUrl":90,"publishedAt":91,"author":13,"category":14},"Man Industries Completes US$ 102M Acquisition of Saudi Pipe Manufacturer NPC","man-industries-completes-us-102m-acquisition-of-saudi-pipe-manufacturer-npc","Man Industries expands its global footprint with a US$ 102M acquisition of Saudi-based National Pipe Co. Read the full details here.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fman-industries-completes-us-102m-acquisition-of-saudi-pipe-manufacturer-npc.jpg","2026-05-24T15:14:33+05:30",{"title":93,"slug":94,"excerpt":95,"imageUrl":96,"publishedAt":97,"author":13,"category":14},"VDMA India Members Expect Sustained Revenue Growth in India","vdma-india-members-expect-sustained-revenue-growth-in-india","VDMA India’s latest survey reveals robust growth for machinery firms. Explore how domestic demand and industrial policy are driving success.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fvdma-india-members-expect-sustained-revenue-growth-in-india.jpeg","2026-05-24T14:44:59+05:30",{"title":99,"slug":100,"excerpt":101,"imageUrl":102,"publishedAt":103,"author":13,"category":14},"Advait Energy Transitions, TECO Fuel Cell Technology Sign MoU at India-Nordic Summit","advait-energy-transitions-teco-fuel-cell-technology-sign-mou-at-india-nordic-summit","Advait Energy Transitions and Norway’s TECO Fuel Cell Technology sign a landmark MoU to manufacture hydrogen fuel cells in India.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002FEsiBQ6tM9acM3NhWbEl0.jpeg","2026-05-19T23:27:04+05:30",{"first":105,"last":106,"prev":107,"next":108},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=1","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=119",null,"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=2",{"current_page":110,"from":110,"last_page":111,"links":112,"path":164,"per_page":165,"to":165,"total":166},1,119,[113,116,119,122,126,130,134,138,142,146,150,154,156,160,162],{"url":107,"label":114,"page":107,"active":115},"« Previous",false,{"url":105,"label":117,"page":110,"active":118},"1",true,{"url":108,"label":120,"page":121,"active":115},"2",2,{"url":123,"label":124,"page":125,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=3","3",3,{"url":127,"label":128,"page":129,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=4","4",4,{"url":131,"label":132,"page":133,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=5","5",5,{"url":135,"label":136,"page":137,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=6","6",6,{"url":139,"label":140,"page":141,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=7","7",7,{"url":143,"label":144,"page":145,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=8","8",8,{"url":147,"label":148,"page":149,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=9","9",9,{"url":151,"label":152,"page":153,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=10","10",10,{"url":107,"label":155,"active":115},"...",{"url":157,"label":158,"page":159,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=118","118",118,{"url":106,"label":161,"page":111,"active":115},"119",{"url":108,"label":163,"page":121,"active":115},"Next »","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews",12,1418,{"data":168,"links":173,"meta":177},[169],{"title":170,"youtubeUrl":171,"createdAt":172},"What’s Headlining at the Jyoti CNC Automation Ltd. 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