[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"$fjnKX72BiLw-CiZZ5MQCs0a0C_bANyAZUVd6PqPzBgJg":3,"article-lk-metrology-transforms-quality-control-at-alltrista-plastics-with-automated-inspection":143,"$fzgh9HMZBeog6YYmi6_wf9F1_8E0448vNEX9r4SOC_2g":168,"$f-j9YGNBwRSSL7SH4JzUpRZrBt_Eb-enBkRymgC2HvJg":174,"$fx0Dz-WUAXgaGJDFKp5JoFihuourpw4oC0uNO6EDK9Y8":215,"$fBs-3dKXserit54u6K6tjeid5TCkHQqDr9_Bj5KlRb7I":247},{"data":4,"links":80,"meta":85},[5,13,19,25,31,37,43,50,56,62,68,74],{"title":6,"slug":7,"excerpt":8,"imageUrl":9,"publishedAt":10,"author":11,"category":12},"Vedanta Strengthens Gender Diversity with Women in Core Operational Roles","vedanta-strengthens-gender-diversity-with-women-in-core-operational-roles","Discover how Vedanta Group is revolutionizing the mining industry by integrating women into core operational and leadership roles via digital transformation.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fvedanta-strengthens-gender-diversity-with-women-in-core-operational-roles-6yx0XZ.jpg","2026-06-15T11:41:32+05:30","MWM Desk","News",{"title":14,"slug":15,"excerpt":16,"imageUrl":17,"publishedAt":18,"author":11,"category":12},"Energy Veteran Dinesh Sarraf Joins Gruner Renewable Energy as Chief Advisor","energy-veteran-dinesh-sarraf-joins-gruner-renewable-energy-as-chief-advisor","Energy veteran Dinesh Sarraf joins Gruner Renewable Energy as Chief Advisor, bringing 40+ years of experience to drive India's green fuel revolution.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fenergy-veteran-dinesh-sarraf-joins-gruner-renewable-energy-as-chief-advisor-iFmj7C.jpg","2026-06-15T01:16:49+05:30",{"title":20,"slug":21,"excerpt":22,"imageUrl":23,"publishedAt":24,"author":11,"category":12},"Smarten Expands Solar Portfolio with HELIX 1100–1250 MPPT PCU Series","smarten-expands-solar-portfolio-with-helix-1100-1250-mppt-pcu-series","Smarten Power Systems launches the HELIX 1100–1250 MPPT PCU series, an affordable, high-efficiency solar solution for residential and rural energy needs.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fsmarten-expands-solar-portfolio-with-helix-1100-1250-mppt-pcu-series-O8tK0C.png","2026-06-13T23:48:47+05:30",{"title":26,"slug":27,"excerpt":28,"imageUrl":29,"publishedAt":30,"author":11,"category":12},"GreenLine Mobility, Tata Steel Expand LNG Truck Partnership for Green Logistics","greenline-mobility-tata-steel-expand-lng-truck-partnership-for-green-logistics","GreenLine Mobility and Tata Steel advance sustainable supply chains with new LNG truck deployments, targeting massive carbon emission reductions in India.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fgreenline-mobility-tata-steel-expand-lng-truck-partnership-for-green-logistics-RZnCKW.jpeg","2026-06-13T22:39:24+05:30",{"title":32,"slug":33,"excerpt":34,"imageUrl":35,"publishedAt":36,"author":11,"category":12},"Over 740 Women Drive India’s Most Digitalized Mines at Hindustan Zinc","over-740-women-drive-indias-most-digitalized-mines-at-hindustan-zinc","Hindustan Zinc empowers over 740 women in digitalized mines, setting a new standard for gender diversity in India's metals and mining sector.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fover-740-women-drive-indias-most-digitalized-mines-at-hindustan-zinc-9BrOcH.png","2026-06-13T21:57:13+05:30",{"title":38,"slug":39,"excerpt":40,"imageUrl":41,"publishedAt":42,"author":11,"category":12},"Jungheinrich’s PowerCube Meets Growing Demand for Faster, More Efficient Logistics","jungheinrichs-powercube-meets-growing-demand-for-faster-more-efficient-logistics","Discover how Jungheinrich's PowerCube, powered by HMS Networks, is revolutionizing warehouse automation with high-density storage and reliable wireless connectivity.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fjungheinrichs-powercube-meets-growing-demand-for-faster-more-efficient-logistics-Twzw63.jpg","2026-06-13T12:15:52+05:30",{"title":44,"slug":45,"excerpt":46,"imageUrl":47,"publishedAt":48,"author":49,"category":12},"Metaphase Lighting Technologies Redefines Machine Vision Lighting Control with the Modular, DIN Rail-Mountable, Zeto Controller Family","metaphase-lighting-technologies-redefines-machine-vision-lighting-control-with-the-modular-din-rail-mountable-zeto-controller-family-1","Metaphase Lighting introduces the Zeto Controller, a modular DIN rail system revolutionizing machine vision lighting control for unparalleled flexibility.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fmetaphase-lighting-technologies-redefines-machine-vision-lighting-control-with-the-modular-din-rail-mountable-zeto-controller-family-fjE4BK.jpeg","2026-06-13T11:55:02+05:30","Vamsi Krishna V",{"title":51,"slug":52,"excerpt":53,"imageUrl":54,"publishedAt":55,"author":11,"category":12},"ADNOC Rolls Out Industry-First AI Robot for Autonomous Plant Inspections","adnoc-rolls-out-industry-first-ai-robot-for-autonomous-plant-inspections","ADNOC deploys industry-first autonomous robots at its Taweelah plant, revolutionizing industrial safety and operational efficiency.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fadnoc-rolls-out-industry-first-ai-robot-for-autonomous-plant-inspections-FDUDzG.jpg","2026-06-13T11:21:45+05:30",{"title":57,"slug":58,"excerpt":59,"imageUrl":60,"publishedAt":61,"author":11,"category":12},"NXP’s Latest Single-Chip Radar Solution Brings On-Sensor L2\u002FL2+ Adas Processing to Mainstream Vehicle Platforms ","nxps-latest-single-chip-radar-solution-brings-on-sensor-l2l2-adas-processing-to-mainstream-vehicle-platforms","NXP's new SAF8444 single-chip radar brings L2\u002FL2+ ADAS to mainstream vehicles, boosting safety and lowering costs.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fnxps-latest-single-chip-radar-solution-brings-on-sensor-l2l2-adas-processing-to-mainstream-vehicle-platforms-JjYp4q.jpg","2026-06-13T10:44:51+05:30",{"title":63,"slug":64,"excerpt":65,"imageUrl":66,"publishedAt":67,"author":11,"category":12},"High Bandwidth Flash: A New Memory for AI Data Centers and Edge Computing","high-bandwidth-flash-a-new-memory-for-ai-data-centers-and-edge-computing-1","Discover how High Bandwidth Flash (HBF) is set to disrupt AI data centers by overcoming DRAM limitations to better support massive AI inference workloads.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fhigh-bandwidth-flash-a-new-memory-for-ai-data-centers-and-edge-computing-lLYZOz.jpg","2026-06-13T09:42:23+05:30",{"title":69,"slug":70,"excerpt":71,"imageUrl":72,"publishedAt":73,"author":11,"category":12},"Honeywell Introduces Experion Cognition to Deliver Autonomous Control Room Operations for Borouge International","honeywell-introduces-experion-cognition-to-deliver-autonomous-control-room-operations-for-borouge-international","Honeywell's Experion Cognition platform is revolutionizing control rooms with AI for autonomous operations, enhancing safety and efficiency.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fhoneywell-introduces-experion-cognition-to-deliver-autonomous-control-room-operations-for-borouge-international-5hP3mb.jpg","2026-06-11T18:25:19+05:30",{"title":75,"slug":76,"excerpt":77,"imageUrl":78,"publishedAt":79,"author":11,"category":12},"Hindustan Zinc Expands Zinc Park Ecosystem Through Sulfozyme Agro Partnership","hindustan-zinc-expands-zinc-park-ecosystem-through-sulfozyme-agro-partnership","Hindustan Zinc partners with Sulfozyme Agro to drive innovation at its Rajasthan Zinc Industrial Park, boosting the MSME downstream sector.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJune2026\u002Fnews\u002Fhindustan-zinc-expands-zinc-park-ecosystem-through-sulfozyme-agro-partnership-AxM8xL.jpg","2026-06-11T18:00:19+05:30",{"first":81,"last":82,"prev":83,"next":84},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=1","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=121",null,"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=2",{"current_page":86,"from":86,"last_page":87,"links":88,"path":140,"per_page":141,"to":141,"total":142},1,121,[89,92,95,98,102,106,110,114,118,122,126,130,132,136,138],{"url":83,"label":90,"page":83,"active":91},"« 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»","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews",12,1449,{"data":144},{"id":145,"title":146,"slug":147,"excerpt":148,"content":149,"imageUrl":150,"socialImageUrl":151,"publishedAt":152,"author":11,"category":12,"likes":153,"summary":154,"captionLinkedin":155,"captionTwitter":156,"captionInstagram":157,"seo":158,"prevPost":160,"nextPost":164},623,"LK Metrology Transforms Quality Control at Alltrista Plastics with Automated Inspection","lk-metrology-transforms-quality-control-at-alltrista-plastics-with-automated-inspection","Discover how Alltrista Plastics upgraded its quality control with LK Metrology’s automated CMM systems, driving efficiency and precision.","\u003Cp>\u003Cimg style=\"float: left;\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FOctober2023\u002FLK%20Metrology%20Fig%202%20(1).jpg\" alt=\"\" width=\"329\" height=\"228\">The two CNC coordinate measuring machines (CMMs) Alltrista Plastics had been using 24\u002F7 for more than 10 years at its Christchurch, UK factory had become inefficient. The accuracy and repeatability of touch-trigger probing were becoming compromised due to the age of the machines. The software would sometimes crash, risking a physical collision, damage to the probe and perhaps even to the component being checked. As the plastic medical parts and assemblies produced had become more complex over time, an angled stylus was often required in an inspection cycle, so an operator had to choose from half a dozen pre-set probe configurations, mount one manually, and calibrate it. Additionally, the person would have to sort through different programs on a computer screen to identify and load the correct one.\u003C\u002Fp>\r\n\u003Cp> This whole process has been streamlined and automated with the installation of two new Altera S 10.7.6 CMMs manufactured by LK Metrology in Castle Donington, UK. The supplier’s CAMIO 3-axis scanning and reporting software was also provided, along with a Renishaw SP25M scanning probe and PH10M motorized indexing head. It is, in effect, two sensors in one, enabling continuous-path tactile scanning as well as touch-trigger probing of discrete points. Together with a Renishaw matrix plate to allow accurate placement of parts for inspection, the set-up has resulted in a vast improvement in metrology productivity by facilitating the fixturing of samples, speeding measuring cycles, and virtually eliminating human intervention and the attendant risk of errors. It would not have been feasible to retrofit scanning capability to the older CMMs, as the cost would have been prohibitive, and in any case, the machines were becoming obsolete.\u003C\u002Fp>\r\n\u003Cp>Peter Makosa, Quality Manager, Alltrista, said, “I operated LK CMMs for several years when working for an aerospace manufacturer, which had standardized on their use. When Alltrista decided to upgrade its quality room, we approached four potential machine providers, including the incumbent supplier. LK’s response was by far the most comprehensive. It carried out an online demo on one of our parts and another trial when we visited Castle Donington. It was the only company to initiate a comprehensive on-site survey at our factory to check the feasibility of machine installation.”\u003C\u002Fp>\r\n\u003Cp>“On the basis of the measurements taken, bearing in mind that LK machines are taller than our previous CMMs, the manufacturer offered to reduce the height of the Altera S models during their build so they would fit comfortably through our doorways and in our refurbished inspection room,” he continued. “What finally clinched our decision to opt for LK Metrology was the favorable price of the equipment, the knowledgeable engineers that dealt with us throughout the entire sales process, and the company’s reputation for good after-sales service.”\u003C\u002Fp>\r\n\u003Cp>\u003Cimg style=\"float: left;\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FOctober2023\u002FLK%20Metrology%20Figure%201.jpg\" alt=\"\" width=\"205\" height=\"304\">The Christchurch site is one of five Alltrista manufacturing locations, notable for being the first facility within the holding Jadex group to be powered entirely by renewable electricity. The ISO13485-accredited firm specializes in plastic injection molding of devices such as drug delivery systems and packaging such as contact lens blisters for the medical, pharmaceutical, and nutraceutical industries. The injection molding machines are mainly housed in one Class 7 and two Class 8 clean rooms. Medical devices are increasing as a proportion of turnover as well as in variety and production volume, climbing over the past decade from 30 to 50 percent of throughput and still rising. Another trend is towards ever tighter drawing tolerances on newly designed products and more stringent GD&T (geometric dimensioning and tolerancing) requirements.\u003C\u002Fp>\r\n\u003Cp>A rigorous validation process underpins the manufacture of all products at the Christchurch facility. Typically, at the outset of a new production run, 30 shots containing, say, 15 components each will be run off and checked, with customers requesting a process capability of at least Cpk 1.33 and often 1.67 or 2 (six sigma). Tolerances are generally fairly open on plastic items, normally in the range of 50-100 microns, but any inaccuracy of measurement is undesirable, as it would consume part of the tolerance band. Even more important for validation is a high level of repeatability.\u003C\u002Fp>\r\n\u003Cp>Also required by Alltrista was more data to better understand certain features on moldings, such as the flatness of sealing faces, freeform profiles, and chamfers. The use of a Renishaw scanning probe has resulted in an order of magnitude more information to feed back to the production department for fine-tuning toolmaking and manufacturing. It also makes for a much richer report for customers to understand in more detail the manufacture that is being carried out on their behalf. Furthermore, the layout of the reports is much better now, as the previous open Excel spreadsheets have been replaced by locked PDFs generated in CAMIO. They include a color-coded part-to-CAD comparison showing product conformance, with all the accompanying data, including the Alltrista logo, date, and time.\u003C\u002Fp>\r\n\u003Cp>When the CMMs were installed, LK wrote core programs for inspecting components for four major Alltrista customers and also devised a PC screen dashboard, so the whole process is menu-driven. The first screen displays an icon for each customer, which, when clicked, reveals every part that is injection molded for that company. Clicking on the appropriate icon automatically sends the program to the CMM, whereupon the operator keys in their name, whether it is a standard or first article inspection report that is needed, and clicks start.\u003C\u002Fp>\r\n\u003Cp>Before the program can be run, however, an array of components has to be placed in a known position on the granite table. To facilitate and speed the procedure, LK supplied a Renishaw matrix plate with each Altera S 10.7.6. At no extra cost, anchor bolt holes were drilled into the granite at non-standard centres so the plates could be secured from underneath, avoiding retaining clamps projecting from the table surface. Included on-screen in the dashboard, alongside the relevant inspection program, is an SOP (standard operating procedure) showing the operator the exact location across the numbered grid of holes on the matrix plate that the batch of fixtured samples should occupy.\u003C\u002Fp>\r\n\u003Cp>Nobody will ever say that human error can be removed entirely, but this system of positioning components correctly and accurately, coupled with LK’s CAMIO system for program instigation, CNC inspection, and automatic reporting, comes very close to eliminating all potential errors. Having used the new quality control process since March 2022, Makosa describes it as ‘foolproof’.\u003C\u002Fp>\r\n\u003Cp>The Altera S controllers and CAMIO software were supplied to accept data input from a laser scanning sensor in the future, should Alltrista decide that the increasing complexity of its plastic devices requires this further upgrade. For now, though, tactile scanning and touch probing, including with a multi-tip stylus to access the underside of components without probe change, provide sufficient capability and capacity.\u003C\u002Fp>\r\n\r\n\u003Cp>For more information: \u003Cstrong>www.lkmetrology.com\u003C\u002Fstrong>\u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FOctober2023\u002FpryojS8wfq7fmbwZMivH.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FOctober2023\u002FpryojS8wfq7fmbwZMivH.jpg","2023-10-03T05:37:17+05:30",0,"Alltrista Plastics replaced aging CMM hardware with two advanced LK Metrology Altera S 10.7.6 units for enhanced efficiency.\nThe integration of scanning software and motorized heads eliminated manual probe changes and reduced human error.\nCustom equipment modifications allowed for seamless installation within the manufacturer's specialized medical-grade clean room facilities.","Precision is non-negotiable in medical manufacturing. Alltrista Plastics recently overhauled its quality control operations at its Christchurch facility, replacing decade-old, inefficient CMM hardware with two cutting-edge Altera S 10.7.6 units from LK Metrology. By adopting 3-axis scanning and advanced reporting software, the team successfully eliminated manual intervention, mitigated the risk of probe collisions, and kept pace with increasingly complex geometric dimensioning requirements. This shift not only modernized their workflow but ensured the rigorous standards required for ISO13485-accredited medical and pharmaceutical production. It is a prime example of how strategic investment in automated metrology can future-proof operations in high-stakes environments. Read more about this manufacturing transformation and the benefits of tailored engineering solutions. #Metrology #ManufacturingExcellence #QualityControl","See how Alltrista Plastics boosted production quality and precision by swapping legacy equipment for automated LK Metrology CMM systems. A masterclass in upgrading complex inspection workflows. #Metrology #SmartManufacturing","Quality control just got a major upgrade! 🛠️ Alltrista Plastics is revolutionizing its production floor by integrating new automated CMM technology from LK Metrology. By moving from manual probing to advanced 3-axis scanning, they’ve successfully streamlined complex inspections for their medical-grade components. It’s an impressive look at how custom-fitted, high-tech hardware can solve long-standing efficiency bottlenecks in manufacturing. Precision matters, especially when producing life-critical medical devices. 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