[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"article-rosler-schottel-advance-maritime-steel-processing-efficiency":3,"$fjnKX72BiLw-CiZZ5MQCs0a0C_bANyAZUVd6PqPzBgJg":30,"$f-j9YGNBwRSSL7SH4JzUpRZrBt_Eb-enBkRymgC2HvJg":167,"$fR4DoeVRVekscO3pYCsJIt6KjRPIynjtNlytHFj6IDMg":208,"$fx0Dz-WUAXgaGJDFKp5JoFihuourpw4oC0uNO6EDK9Y8":214,"$fBs-3dKXserit54u6K6tjeid5TCkHQqDr9_Bj5KlRb7I":246},{"data":4},{"id":5,"title":6,"slug":7,"excerpt":8,"content":9,"imageUrl":10,"socialImageUrl":11,"publishedAt":12,"author":13,"category":14,"likes":15,"summary":16,"captionLinkedin":17,"captionTwitter":18,"captionInstagram":19,"seo":20,"prevPost":22,"nextPost":26},1404,"Rösler, SCHOTTEL Advance Maritime Steel Processing Efficiency","rosler-schottel-advance-maritime-steel-processing-efficiency","Discover how SCHOTTEL modernized its maritime manufacturing facilities with Rösler’s automated blast technology to boost efficiency and output.","\u003Cp>\u003Cimg style=\"float: left\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002FIMG_RRB22-5_V.jpg\" alt=\"\" width=\"244\" height=\"183\" \u002F>The goal was maximum efficiency in all sectors. For this purpose, a German manufacturer of propulsion and maneuvering systems for ships and offshore installations modernized their manufacturing facilities. Part of the investment package was a roller conveyor blast machine, model RRB 22\u002F5 from R&ouml;sler Oberfl&auml;chentechnik GmbH. This shot blast system, perfectly integrated into the overall manufacturing flow, allows partially automated cleaning of different flame-cut components and steel plates. To a large extent it replaces manual shot blast operations utilized to date.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left\">The invention of the controllable rudder propeller, horizontally movable by 360 degrees, in 1950 was the reason for the impressive success of SCHOTTEL GmbH. This innovation quickly transformed the company, founded in 1921, into a globally operating developer and manufacturer of maritime propulsion systems. With a portfolio of nine product types, offering a performance from 50 to 30,000 kW, the company offers by far the biggest range of ship and offshore propulsion and maneuvering systems in the world.\u003C\u002Fp>\r\n\u003Cp>In addition, the company offers comprehensive marine services such as intelligent remote access systems, data collection, data analysis, monitoring of the propulsion &amp; maneuvering systems, and preventive maintenance. The products are made at two locations in D&ouml;rth and Wismar, both in Germany. The combination of decades of experience in ship propulsion, modern hardware and software, and the latest scientific insights ensures that all products incorporate the latest technological developments and have excellent quality.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Maximizing Equipment Uptime \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>To maintain its high technological standards, the company is constantly modernizing its manufacturing facilities. For example, the installation of a steel sheet line at the D&ouml;rth location made the manufacturing flow more efficient and more productive. This line includes the integration of an automatic steel sheet storage system, plasma\u002Foxy-fuel flame cutting equipment, and switching the shot blast operation from a manual blast room to a continuous flow mechanical blast machine.\u003C\u002Fp>\r\n\u003Cp>To minimize the personnel requirements and optimize internal logistics, the new roller conveyor blast machine was directly placed in line with the flame cutting equipment. A key customer requirement was that after the blast operation the steel surfaces must have a roughness depth of at least Rz = 70 &micro;m. Under the highly corrosive maritime conditions, such roughness readings are essential to ensure the adhesive strength of the anti-corrosion paint applied during the subsequent paint operation.\u003C\u002Fp>\r\n\u003Cp>To achieve the required surface roughness, in its blast room SCHOTTEL used random shaped, abrasive blast media. A key requirement for the new shot blast machine was that it must be able to handle a broad range of different work piece sizes and guarantee a high uptime.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Performance Meets Flexibility \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>During his search for a qualified shot blast equipment supplier Frank Steinert, manufacturing manager at SCHOTTEL, contacted several companies, among them also R&ouml;sler. This equipment manufacturer, located in Untermerzbach, developed a machine concept based on the standard roller conveyor machine RRB 22\u002F5.\u003C\u002Fp>\r\n\u003Cp>The machine design was perfectly adapted to the customer requirements, which also include a special painting system. It allows shot blasting steel plates up to five meters long, two meters wide, and 500 mm high. The roller conveyor, with a distance of 400 mm between rollers, allows blast cleaning of single steel components with a minimum length of 1,500 mm. A special transport frame allows safe processing of much smaller components.&nbsp;\u003C\u002Fp>\r\n\u003Cp>Therefore, most of the flame-cut components installed in the finished SCHOTTEL products can now be manufactured much more efficiently. With the touch panel, the machine operator can easily select the respective shot blast programs from a program library stored in the machine controls.\u003C\u002Fp>\r\n\u003Cp>The blast machine is built from eight mm thick manganese steel. In addition, the blast room is lined with easily replaceable, overlapping wear plates made from the same wear resistant material. Six high performance Gamma 400G turbines&mdash;three blasting from the top and three from below&mdash;each with an installed power of 15 kW, ensure consistent high-quality shot blasting results. The Gamma turbines are equipped with Y shaped throwing blades, which, compared to conventional turbines, produce a 20 percent higher blast performance with, at the same time, lower energy consumption. The fact that both sides of the Y shaped throwing blades can be used practically doubles their uptime. A quick-change system allows the replacement of worn blades with new ones without having to disassemble the turbine.&nbsp;&nbsp;\u003C\u002Fp>\r\n\u003Cp>Another feature of the new system is that the dust collector was placed on the roof of the shot blast machine. This saved valuable manufacturing space. &ldquo;We liked the equipment concept with its numerous technical features. However, before making our final decision, we wanted proof that all our requirements could be met,&rdquo; comments Steinert.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Real-World Blast Trials \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>Shot blasting trials were made with a variety of typical SCHOTTEL work pieces. But in this case they were not made at the Customer Experience Center of R&ouml;sler. Actually, the trials were conducted at a R&ouml;sler customer, who has been using a nearly identical machine with the same turbine arrangement for the past three years. The blast trials proved not only that the specified shot blast results can be achieved consistently, but that this is possible with a round, much less destructive, steel shot. The surface roughness values of the SCHOTTEL work pieces shot blasted with this customer&rsquo;s machine were carefully evaluated.\u003C\u002Fp>\r\n\u003Cp>Steinert explains, &ldquo;To be absolutely sure, we subjected the test parts to paint adhesion and salt spray tests.&rdquo; An honest conversation with the reference customer regarding operational costs, wear characteristics, and time intervals between maintenance work was a decisive factor for choosing the RRB 22\u002F5. &ldquo;The results of the blast trials and the positive feedback from the reference customer absolutely convinced us that the RRB 22\u002F5 meets all our quality demands and is therefore by far the best solution for us,&rdquo; he concludes.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Optimized System Integration \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>Right from the beginning the R&ouml;sler engineering team was participating in the planning activities at SCHOTTEL. Information about the available space at SCHOTTEL and suitable layouts greatly facilitated the perfect integration of the shot blast system into the building. This helped not only to simplify the concrete footing for the machine, but it also resulted in more space and comfort for the maintenance personnel.\u003C\u002Fp>\r\n\r\n\u003Cp>For more information: \u003Cstrong>www.rosler.com\u003C\u002Fstrong>\u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002FtOODPlneKjcjKndtZf2T.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FMay2026\u002FtOODPlneKjcjKndtZf2T.jpg","2026-05-09T00:06:04+05:30","MWM Desk","News",0,"SCHOTTEL integrated a Rösler RRB 22\u002F5 roller conveyor blast machine to automate the cleaning of flame-cut steel components.\nThe new system significantly reduces manual labor while meeting strict surface roughness requirements for anti-corrosion coating.\nStrategic facility modernization at the Dörth location has optimized internal logistics and increased overall production uptime.","Operational excellence is the backbone of the maritime industry. We recently explored how SCHOTTEL, a leader in propulsion and maneuvering systems, teamed up with Rösler Oberflächentechnik GmbH to transform their manufacturing workflow. By replacing manual shot blasting with the automated RRB 22\u002F5 roller conveyor system, the team has achieved superior surface quality and boosted throughput. This case study is a perfect example of how targeted investments in industrial technology can solve complex logistics challenges and ensure long-term equipment reliability in corrosive environments. It is a win for both efficiency and product longevity. How is your facility balancing automation with precision? Let’s discuss the future of maritime production in the comments. #MaritimeIndustry #ManufacturingExcellence #IndustrialAutomation","See how SCHOTTEL revolutionized their maritime propulsion manufacturing by integrating Rösler’s automated shot blast technology to boost efficiency and precision. #MaritimeTech #Manufacturing","Modernizing maritime manufacturing! 🚢⚙️ We’re diving into how SCHOTTEL teamed up with Rösler to overhaul their production flow. By integrating a new roller conveyor blast machine, they’ve cut out manual bottlenecks and ensured perfect surface prep for their propulsion systems. It’s all about working smarter, not harder, to keep those ships moving! From plasma cutting to precise surface finishing, this is a masterclass in industrial optimization. 🛠️✨ What do you think is the biggest challenge in modern shipyard logistics? Let us know below! 👇 #MaritimeEngineering #ManufacturingTips #IndustrialDesign #TechUpdate #EngineeringLife #Shipbuilding #SmartFactory",{"title":6,"description":8,"keywords":21},"maritime manufacturing, shot blast machine, ship propulsion systems, industrial automation, steel processing, surface finishing, manufacturing efficiency, schottel, rösler",{"title":23,"slug":24,"imageUrl":25},"Calcom Vision Plans INR 100Cr Solar Lighting Business by FY30","calcom-vision-plans-inr-100cr-solar-lighting-business-by-fy30","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fc6VVzcB9pYXBsF02njvy.jpeg",{"title":27,"slug":28,"imageUrl":29},"EODev Supports Sustainable Film Production with GEH2 System","eodev-supports-sustainable-film-production-with-geh2-system","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002FAY4oiQKHaAG4Hd58S8Jl.jpg",{"data":31,"links":104,"meta":109},[32,38,44,50,56,62,68,74,80,86,92,98],{"title":33,"slug":34,"excerpt":35,"imageUrl":36,"publishedAt":37,"author":13,"category":14},"Comau Signs Deal to Acquire Invent Smart Intralogistics Solutions   ","comau-signs-deal-to-acquire-invent-smart-intralogistics-solutions","Comau strengthens its global intralogistics presence by acquiring Brazil-based Invent, integrating AI-driven software with its automation ecosystem.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcomau-signs-deal-to-acquire-invent-smart-intralogistics-solutions-OS122O.jpeg","2026-05-28T02:18:04+05:30",{"title":39,"slug":40,"excerpt":41,"imageUrl":42,"publishedAt":43,"author":13,"category":14},"IPCO Celebrates Sandvik Process Systems Heritage at 125","ipco-celebrates-sandvik-process-systems-heritage-at-125","Join IPCO in celebrating 125 years of engineering excellence. 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Discover his impact.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fcastrol-india-appoints-anoop-jindal-as-vice-president-b2b-sales.jpg","2026-05-24T21:06:54+05:30",{"title":81,"slug":82,"excerpt":83,"imageUrl":84,"publishedAt":85,"author":13,"category":14},"Exel Composites, De Angeli Prodotti Advance European Grid Modernization   ","exel-composites-de-angeli-prodotti-advance-european-grid-modernization","Discover how Exel Composites and De Angeli Prodotti are upgrading aging European power grids using innovative carbon fiber tech to double transmission capacity.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fexel-composites-de-angeli-prodotti-advance-european-grid-modernization.jpg","2026-05-24T18:05:23+05:30",{"title":87,"slug":88,"excerpt":89,"imageUrl":90,"publishedAt":91,"author":13,"category":14},"Man Industries Completes US$ 102M Acquisition of Saudi Pipe Manufacturer NPC","man-industries-completes-us-102m-acquisition-of-saudi-pipe-manufacturer-npc","Man Industries expands its global footprint with a US$ 102M acquisition of Saudi-based National Pipe Co. Read the full details here.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fman-industries-completes-us-102m-acquisition-of-saudi-pipe-manufacturer-npc.jpg","2026-05-24T15:14:33+05:30",{"title":93,"slug":94,"excerpt":95,"imageUrl":96,"publishedAt":97,"author":13,"category":14},"VDMA India Members Expect Sustained Revenue Growth in India","vdma-india-members-expect-sustained-revenue-growth-in-india","VDMA India’s latest survey reveals robust growth for machinery firms. Explore how domestic demand and industrial policy are driving success.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002Fnews\u002Fvdma-india-members-expect-sustained-revenue-growth-in-india.jpeg","2026-05-24T14:44:59+05:30",{"title":99,"slug":100,"excerpt":101,"imageUrl":102,"publishedAt":103,"author":13,"category":14},"Advait Energy Transitions, TECO Fuel Cell Technology Sign MoU at India-Nordic Summit","advait-energy-transitions-teco-fuel-cell-technology-sign-mou-at-india-nordic-summit","Advait Energy Transitions and Norway’s TECO Fuel Cell Technology sign a landmark MoU to manufacture hydrogen fuel cells in India.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FMay2026\u002FEsiBQ6tM9acM3NhWbEl0.jpeg","2026-05-19T23:27:04+05:30",{"first":105,"last":106,"prev":107,"next":108},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=1","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=119",null,"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=2",{"current_page":110,"from":110,"last_page":111,"links":112,"path":164,"per_page":165,"to":165,"total":166},1,119,[113,116,119,122,126,130,134,138,142,146,150,154,156,160,162],{"url":107,"label":114,"page":107,"active":115},"&laquo; Previous",false,{"url":105,"label":117,"page":110,"active":118},"1",true,{"url":108,"label":120,"page":121,"active":115},"2",2,{"url":123,"label":124,"page":125,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=3","3",3,{"url":127,"label":128,"page":129,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=4","4",4,{"url":131,"label":132,"page":133,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=5","5",5,{"url":135,"label":136,"page":137,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=6","6",6,{"url":139,"label":140,"page":141,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=7","7",7,{"url":143,"label":144,"page":145,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=8","8",8,{"url":147,"label":148,"page":149,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=9","9",9,{"url":151,"label":152,"page":153,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=10","10",10,{"url":107,"label":155,"active":115},"...",{"url":157,"label":158,"page":159,"active":115},"https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews?page=118","118",118,{"url":106,"label":161,"page":111,"active":115},"119",{"url":108,"label":163,"page":121,"active":115},"Next &raquo;","https:\u002F\u002Fdata.magicwandmedia.in\u002Fapi\u002Fnews",12,1418,{"data":168,"links":173,"meta":177},[169],{"title":170,"youtubeUrl":171,"createdAt":172},"What’s Headlining at the Jyoti CNC Automation Ltd. 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