At the upcoming Rajkot Machine Tool Show (RMTS) 2024, a leading name in the machine tool industry, AceMicromatic Group, will be presenting a comprehensive range of innovative solutions designed to enhance precision, efficiency, and productivity across various sectors. The groundbreaking products include its latest advancements in chucking machines, CNC precision lathes, and vertical machining centers, aimed at transforming shop floors and boosting manufacturing capabilities. 

Chucking Machines  - Simple Turn 6035 XL

This new CHUCKER model from Ace Designers, derived from the popular ‘60’ series, boasts a Ø600 mm swingover bed and features robust Steel ‘V & Flat’ guideways mounted on a rigid bed. The bed itself is of double-wall construction, ensuring enhanced stability and rigidity.

The spindle motor is a 9.5 kW induction motor, which, when paired with the geared headstock, produces an impressive torque of 50 Kgf-m. The machine can accommodate a maximum chuck size of Ø400 mm with a 4-jaw independent chuck. 

For added protection and longevity, the axes are equipped with stainless steel guideways, and the ball screw is shielded by an imported Stabilastic cover. This dual-layer protection system prevents chip entry into critical areas, significantly extending the machine’s lifespan. As a result, this model is an ideal choice for the casting industry, particularly for dry-cutting applications. Its compact footprint makes it a highly attractive option for shop managers.

Once the machine is grouted and leveled, its rigidity is assured. This model is well suited for various industries, including job shops utilizing conventional lathes for dry cutting, flange turning, toolrooms, and both the Automotive and Non-Automotive sectors, as well as General Engineering.

Simple Turn 6035 XL, a new variant in the Simple Turn series for Chucking components is being unveiled at RMTS 2024.

 

Sliding Headstock Automat - SHA 20 Magna for Complex Machining Tasks

The SHA 20 Magna Swiss-style Sliding Headstock Automat sets a new standard in precision machining with its advanced features and robust performance. Designed to handle complex machining tasks with ease, this machine offers exceptional accuracy, efficiency, and versatility. 

Its key features include:

• Sliding Headstock Technology: The SHA 20 Magna utilizes sliding headstock technology, which allows for precise machining of long and slender components. This design minimizes deflection and vibration, ensuring high-quality surface finishes and tight tolerances.
  New features: Enhanced sub-spindle power to 3.7/5.5 kW, both guide bush and guide bushless options are available, and an optional parts conveyor.
  
  
• High-Speed Spindle: The high-speed spindle in the SHA 20 Magna enables rapid material removal rates, significantly reducing cycle times and increasing overall productivity by simultaneous machining on the main and the sub-spindle.
  
  
• Versatile Tooling: Equipped with multiple tool stations, the SHA 20 Magna can perform a variety of operations in a single setup. This versatility reduces the need for multiple machines and setups, saving time and costs. The rotary tool device is to have plug-in tooling. This helps customers to use a variety of plug-in units such as thread whirling, radial setback, gear hobbing, etc.
  
  
• Robust Construction: Built with a rigid optimized bed, the SHA20 Magna ensures long-term stability and reliable performance even under the most demanding conditions.
  
  
• User-Friendly Control System: The intuitive control interface simplifies programming and operation, making it easy for operators to achieve optimal machining performance with minimal training.
  
  
• Advanced Automation: The SHA 20 Magna incorporates advanced automation features, including automatic bar feeding and part unloading, which enhance productivity and reduce manual intervention.
  
  

Applications
The SHA 20 Magna is ideal for a wide range of applications, including medical devices, automotive components, electronics components, textile components, and precision engineering parts. Its ability to handle complex and high-precision machining tasks makes it an invaluable asset for manufacturers looking to achieve superior quality and efficiency.

CNC Precision Linear Chucker Lathe - LJ-100LM for Small-Sized Precision Components

This is a small-sized CNC precision linear chucker lathe suitable for machining small-sized precision components. The machine features a rigid cast bed with linear motion guides for both axes. A cartridge-type spindle with spindle speeds up to 6,000 rpm as option, 30 m/min rapid rates for both axes, and Gang tooling flexibility provide high productivity. 

 

 Both the X and Z axes guides are well protected with the help of telescopic covers. The spindle A2-5 nose with both high-speed and low-speed versions.

Introducing the Syntec CNC Controller, which aptly fits into the requirements of the machine functioning, makes the machine highly competitive in this segment. The machine is also designed with equivalent Fanuc, Siemens, Delta, and Mitsubishi control systems.

The machine is fitted with all other CNC lathe standard accessories like a hydraulic power pack, coolant system, centralized lubrication system, lighting system, etc.

 

Vertical Machining Centers - Compact GV40 for Enhanced Productivity

High-performance Drill Tap Center with a small footprint is always a challenge. The solution has emerged as AMS GV 40, a high-performance and high-production Drill Tap Center. It is a compact gantry-type machine with a high-speed, high-torque BBT-30 spindle or Direct Drive HSK A 50 spindle with 20,000 rpm as an option.

The machine is ideally suited for a wide array of component machining applications in the Automotive, Aerospace, and General Engineering industries. It features a Turn Table interface with 5 sec changing time, AI servo tuning, feed-forward function, and smart spindle load control to ensure high productivity and machining accuracies.

 Why AMS from Ace Designers – Machining Centre Division? 

AMS is the largest manufacturer of machining centers in India. Ace Designers Machining Centre Division offers a comprehensive range of products for machining components on a Drill Tap Centre (DTC). From Spark to

and DTC-400XL to TCV-540, it provides solutions for machining varied sizes of components. At RMTS 2024, the company is displaying its all-new GV 40 DTC that promises high performance and high production for a wide array of component machining applications. The focus is on maximizing the machining process, increasing flexibility, achieving smooth workflow, and various types of automation.

The GV40 features a table size of 760 mm x 400 mm (2 tables), with a load-carrying capacity of 200 kg each. Its stroke measurements are 500 mm, 400 mm, and 400 mm for the X, Y, and Z axes, respectively. The machine provides a rapid rate of 50 m/min for all three axes. It is equipped with a high-speed spindle reaching up to 12,000 rpm, utilizing an HSK A 50 spindle. The spindle power is robust, offering 18.5 kW, 15 kW, and 11 kW options.

It boasts a compact design, measuring 1,280 mm in width and 3,400 mm in depth. It is equipped with a fully enclosed 26-tool servo-driven automatic tool changer (ATC). Additionally, the machine includes a coolant-through spindle feature for enhanced efficiency. It is integrated with a looping system that supports 4 lines per pallet.

CNC Simulator - Smart Learning, Safe Technology

The CNC Simulator - Machine and Desktop versions are essential tools for academia and industry. For schools and training centers, these simulators offer a safe, hands-on way for students, operators, and enthusiastic machinists to learn CNC programming and machine operations without the risk of damaging expensive equipment. This practical experience helps prepare them for real-world jobs.

In the professional world, the CNC Simulator is a valuable asset. It allows companies to create and test CNC programs before using real machines, which reduces mistakes, saves time, and uses resources more efficiently. Features like error detection and collision avoidance ensure programs are safe and effective, boosting productivity.

 

The CNC Simulator is also cost-effective. It cuts down on material waste and machine wear and tear, leading to significant savings. For research and development, it provides a virtual space to try out new machining processes without high costs, encouraging innovation.

In Rajkot Machine Tool Show, the AceMicromatic Group showcases the Simulator Machine with versatile features for upskilling CNC programming, targeting engineering, diploma, and ITI students.

Overall, the CNC Simulator - Machine and Desktop versions enhance learning, improve efficiency, and promote innovation in CNC machining. Their realistic simulations, easy-to-use interfaces, and advanced features make them valuable tools for education and industry alike.

AceMicromatic Group
www.acemicromatic.net
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