AceMicromatic Group’s ground-breaking innovations featured at AMTEX 2024 are slated to transform the manufacturing landscape of tomorrow. The company is showcasing its machines which promise top-notch efficiency and superior performance as well as  are rightly positioned to be highly sought-after.

AMS 740V – Compact and Precise Vertical Machining Center  

Ace Designers – Machining Centre Division from AceMicromatic Group is displaying 740V with a high-end Siemens Controller. The machine is precise, compact, and cost-competitive loaded with features suitable for high-precision die & mold machining. The 740V is a value-for-money machine with enhanced aesthetics, a high-speed direct drive spindle, and features tailored for die and mold application. The machine offers an option between a high-end Fanuc or Mitsubishi CNC controller based on the customer’s requirement.

Ace Designers – Machining Centre Division is the largest manufacturer of machining centers in India. Under the AMS brand, the company offers machining centers that are the best in quality and productivity. It offers a wide range of products suiting variable applications in industries, including Automotive, Engineering, Die & Mold, Pattern Making, and Aerospace. The product range starts with 540V, a table size of 750mm X 400mm to 1690V with a table size of 1800 X 800.

Product Features

The 740V is a compact and rigid machine with a wider working area, and a larger front and side opening, high-precision ball screws, and LM guideways, making it more user-friendly for varied cutting applications.

The 740V model features a larger table size of 900 mm X 400 mm and increased strokes of 760 mm, 425 mm, and 470 mm. It offers a higher spindle speed of 10,000 RPM and a greater spindle power of 11 kW or 7.5 kW. The machine can carry loads up to 800 kg and includes a high-end CNC controller from Fanuc, Siemens, or Mitsubishi. Additionally, it comes with a die & mold kit for smooth operation, making it suitable for die component machining.

DTC-400 XL – For High-Speed Drill Tap Applications  

The DTC-400 XL is a high-speed drill tap machining center specifically designed for high-speed drill tap applications, while also offering full milling capabilities. This compact and powerful machine features BT-30/BBT-30 spindles and is built with an optimally designed structure to handle cutting forces and cushion high-speed, accurate tapping at higher speeds. It is equipped with roller-type LM guideways to provide better rigidity and superior performance. The machine boasts high rapid traverse rates of 60 m/min on the X and Y axes and 48 m/min on the Z axis. Additionally, the quick return function ensures accurate tapping and reduces cycle time.

The DTC-400 XL comes with high-speed pocket tilting type automatic tool changers with a 16-tool capacity, achieving a chip-to-chip time of 1.7 seconds. Designed for the machine's size and suitable applications, its rigid structure and high speeds enable high accuracy and productivity. This machining center caters to a wide variety of applications across different segments, including Automotive, Electronics, Medical, and General Engineering.

Value-added solutions for the DTC-400 XL include higher spindle speeds up to 24,000 RPM for high-speed and high-feed cutting, a high-acceleration spindle motor with a chip-to-chip time of 1.5 seconds as an alternative to the standard motor, and the option of 21 and 24 station tool magazines (servo motor) instead of the standard 16-tool capacity. Other customizations include an increased daylight area without increasing the Z-stroke, an automatic pallet changer (pallet size: 600 x 400), a high-pressure coolant through the spindle system, chip conveyor arrangements for different materials, customized 4th axis arrangements (both indirect and direct-driven rotary tables), hydraulic/pneumatic fixture clamping arrangements, tooled-up solutions to meet target productivity, and IoT solutions for overall equipment effectiveness (OEE) and preventive maintenance.

 

HMC-400XL Plus – High-Performance Horizontal Machining Center   

HMC-400XL Plus is a stationary column-type HMC with a rigid structure suitable for heavy machining operations. HMC-400XL Plus is compact and cost effective, loaded with BT-40/HSK A63 spindles along with a spindle power up to 18.5/15 kW. The machine is built with optimally designed structure to take care of cutting forces, cushioning high speed and accurate tapping. The machine is engineered for cost-effectiveness yet retains the rigidity of the structure. The HMC-400XL Plus is equipped with top-mounted 30 tools ATC as standard and up to 60 tools optional, designed based on the machine size and suitable application. It is equipped with new pallets 500 x 500 mm and with a Swin diameter of 800 mm suitable for bigger component operations.

The strokes for the X, Y, and Z axes are 600 mm, 500 mm, and 500 mm, respectively. The rapid traverse rates for the X, Y, and Z axes are 40 m/min, 40 m/min, and 32 m/min, respectively. The pallet size is 500 mm by 500 mm. The maximum load on the pallet is 400 kg. The maximum swing diameter of the component is 800 mm. The spindle taper options are BT-40 or HSK-A63. The spindle power is 11 kW or 7.5 kW as standard, and 18.5 kW or 15 kW as an option. The spindle bearing diameter is 70 mm as standard, with an optional diameter of 80 mm. The automatic tool changer (ATC) can hold 30, 40, or 60 tools. The component loading height is 1220 mm.

High-performance in-house rotary table, chip conveyors, and complete tooled-up solutions are available as value-added solutions.

PLUTO 18 – CNC External Grinding Solution

The PLUTO 18 is the ultimate grinding solution designed to revolutionize one’s production line. Tailored to meet the dynamic needs of the industry, the PLUTO 18 offers unmatched precision, efficiency, and ease of use.

Advantage PLUTO 18

With a superior space-saving design, one can maximize one’s floor space without compromising on performance. The competitive grinding solution can achieve superior grinding results while staying within budget. The high-performance grinder delivers exceptional accuracy and efficiency for one’s production needs. User-friendly interfaces and ergonomic design ensure effortless control and maintenance.

Unmatched precision for shaft type parts

The PLUTO 18 is perfect for producing high-precision shaft-type parts, excelling in both plunge and traverse grinding operations. Its versatility allows easy integration with various automation systems, including gantry and robotic solutions, enhancing productivity and consistency.

The key features of the machine include:

• Intuitive Operation: MGT’s customized user-friendly Standard Graphics screen simplifies machine operation, ensuring a seamless user experience.
• Durable Built: Turcite-lined guideways with recirculating type lubrication provide longevity and smooth movement.
• Advanced Clamping System: The tailstock features job clamping by spring with hydraulic retraction, ensuring secure and efficient operations.
• Comprehensive Safety: The machine comes with full guarding, prioritizing operator safety and compliance with industry standards.

The machine variants include a straight wheel head and an angular wheel head.

Customizable Options

The capabilities of PLUTO 18 can be enhanced with a range of optional features tailored to one’s specific needs:

• In-Process Gauge (IPG): For real-time measurement and control.
• Linear Positioner (Active Flagging): Ensures precise positioning and accuracy.
• Filtration System: Customizable based on one’s application to maintain optimal performance.
• Mist Collector: Keeps the workspace clean and safe.
• Automation Solutions: Adaptable automation options for seamless integration into the production line.

 SHA 20 Magna – Sliding Headstock Automat 

The SHA 20 Magna Swiss-style Sliding Headstock Automat sets a new standard in precision machining with its advanced features and robust performance. Designed to handle complex machining tasks with ease, this machine offers exceptional accuracy, efficiency, and versatility. Its key features include:

• Sliding Headstock Technology: The SHA 20 Magna utilizes sliding headstock technology, which allows for precise machining of long and slender components. This design minimizes deflection and vibration, ensuring high-quality surface finishes and tight tolerances.
  
  
• High-Speed Spindle: The high-speed spindle in the SHA 20 Magna enables rapid material removal rates, significantly reducing cycle times and increasing overall productivity by simultaneous machining on the main and the sub-spindle.
  
  
• Versatile Tooling: Equipped with multiple tool stations, the SHA 20 Magna can perform a variety of operations in a single setup. This versatility reduces the need for multiple machines and setups, saving time and costs. The rotary tool device is to have plug-in tooling. This helps customers to use a variety of plug-in units such as thread whirling, radial setback, gear hobbing, etc.
  
  
• Robust Construction: Built with a rigid optimized bed, the SHA20 Magna ensures long-term stability and reliable performance even under the most demanding conditions.
  
  
• User-Friendly Control System: The intuitive control interface simplifies programming and operation, making it easy for operators to achieve optimal machining performance with minimal training.
  
  
• Advanced Automation: The SHA 20 Magna incorporates advanced automation features, including automatic bar feeding and part unloading, which enhance productivity and reduce manual intervention.  The new features include:
  

• Enhanced sub-spindle power up to 3.7/5.5 kw
• Both guide bush and guide bushless options available
• Optional parts conveyer

Applications
The SHA 20 Magna is ideal for a wide range of applications, including medical devices, automotive components, electronics components, textile components, and precision engineering parts. Its ability to handle complex and high-precision machining tasks makes it an invaluable asset for manufacturers looking to achieve superior quality and efficiency.

 

SJE 10 HT – Super Jobber Elite

The SJE 10 HT Super Jobber Elite High Torque is a powerhouse in precision machining, engineered to handle the most demanding tasks with ease and efficiency. This advanced machine combines robust construction with innovative technology to deliver superior performance and high torque capabilities.

The SJE 10 HT boasts high torque capability, making it ideal for heavy-duty machining and material removal. It effortlessly handles tough materials, ensuring high productivity. With state-of-the-art spindle and linear motion guides, it offers unmatched precision and accuracy, enabling intricate and detailed work with consistent results. Its robust construction, featuring a durable frame and high-quality components, ensures long-term stability and reliability even under the most rigorous operating conditions. The intuitive control system enhances user experience and reduces downtime, making programming and operation easy.

The SJE 10 HT is perfect for a variety of applications, including automotive, aerospace, and general manufacturing. Its high torque and precision capabilities make it suitable for both small and large-scale production, delivering exceptional results every time.

CNC Simulator

The CNC Simulator’s Machine and Desktop versions are essential tools for both education and industry. For schools and training centers, these simulators offer a safe, hands-on way for students, operators, and enthusiastic machinists to learn CNC programming and machine operations without the risk of damaging expensive equipment. This practical experience helps prepare them for real-world jobs.

In the professional world, the CNC Simulator is a valuable asset. It allows companies to create and test CNC programs before using real machines, which reduces mistakes, saves time, and uses resources more efficiently. Features like error detection and collision avoidance make sure programs are safe and effective, boosting productivity.

The CNC Simulator is also cost-effective. It cuts down on material waste and machine wear and tear, leading to significant savings. For research and development, it provides a virtual space to try out new machining processes without high costs, encouraging innovation.

 LJ-100LM – Linear Jobber

This is a small-sized CNC precision linear chucker lathe suitable for machining small-sized precision components. The machine features a rigid cast bed with linear motion guides for both axes. A cartridge-type spindle with spindle speeds up to 6,000 rpm as option, 30 m/min rapid rates for both axes, and Gang tooling flexibility provide high productivity.

Both the X and Z axes guides are well protected with the help of telescopic covers. The spindle A2-5 nose with both high speed and low speed versions.

The use of the Fanuc Oi-TF plus system which aptly fits into the requirements of the machine functioning makes the machine highly competitive in this segment. The machine is also designed with equivalent Siemens, Delta, and Syntec control systems.

The machine is fitted with all other CNC lathe standard accessories like hydraulic power pack, coolant system, centralized lubrication system, lighting system, etc.

AceMicromatic Group
www.acemicromatic.net
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